Overall Equipment Effectiveness and Autonomous Maintenance Methods in Manufacturing Industry
Abstract
The measurement of machine effectiveness using Overall Equipment Effectiveness (OEE) method can be used as a basis for evaluating the machine performance. The autonomous maintenance approach is used as the improvement framework to reduce breakdown and downtime through basic maintenance performed by operator to improve the effectiveness. Measuring machine effectiveness using OEE method can identify types of losses based on the six big losses and design improvement steps using Autonomous maintenance approach. The research results shows that the average OEE value of the 200TR press machine is 78.16%, indicating that it is still below the ideal standard. The largest loss contribution come from setup (8.75%) and adjustment losses (6.21%). The implementation of Autonomous Maintenance is proposed to increase the role of operator in basic machine maintenance, reducing breakdown frequency, and improve the machine effectiveness
References
A. Kar, A. K. Pal. A new approach for effective productivity management of newspaper printing press. Journal of Graphic Engineering and Design. 15, 2. 17–29. (2024).
N. Daneshjo, P. Malega, E. D. Pajerska. Production efficiency in company with small series production. TEM Journal. 8, 4. 1118–1126. (2019)
W. E. Putri, S. Suryani. Analisis pemeliharaan mesin produksi dengan metode overall equipment effectiveness pada PT. Tunggal Perkasa Plantations Kecamatan Lirik Kabupaten Indragiri Hulu. Jurnal Ekonomi KIAT, 31, 1. 58–60. (2020)
B. Cahyadi, B. A. S. Sosiawan. Upaya peningkatan nilai Overall Equipment Effectiveness pada mesin AFC-100. SEMRESTEK: Seminar Nasional Riset dan Teknologi. (2024)
Nakajima. Introduction to TPM: Total Productive Maintenance, 1st Edition. Cambridge, Productivity Press Inc. (1988)
D. F. Rahmadhani, H. Taroeprajeka, L. Fitria. Usulan peningkatan efektivitas mesin cetak manual menggunakan metode Overall Equipment Effectiveness (OEE): Reka Integra. 2, 4, 156–165. (2014)
B. S. Pangestu, J. Aidil. Improving lathe efficiency through Overall Equipment Effectiveness and Automatic Maintenance methods. Advance Sustainable Science, Engineering and Technology (ASSET). 7, 2. (2025)
M. Mutmainah, C. Casban, Y. Saputra, A. L. Zahrani, V. Selviana. Analisis penerapan autonomous maintenance untuk meningkatkan efektivitas utility sweeper dalam proses pembersihan landasan pacu bandara di Jakarta. Prosiding Seminar Nasional Penelitian LPPM UMJ, 077–ST. Universitas Muhammadiyah Jakarta. (2023)
I. D. Pranowo. Sistem dan manajemen pemeliharaan (Maintenance: System and Management). Deepublish Publisher (CV Budi Utama). (2019)
Sukmoro. Pengukuran efektivitas mesin capping rotary dengan metode Overall Equipment Effectiveness (OEE). Avitec Publishing. (2023)
F. A. Saputra, F, D. T. Santoso. Analysis of production defects using the 5 WHYS and RCA method. 20, 2. 52–59. (2023)
S. Borris. Total productive maintenance. The McGraw-Hill Companies (2006)
I. A. Primasari, A. Hidayanto. Perancangan area kerja lantai produksi berdasarkan metode 5S (Seiri, Seiton, Seiso, Seiketsu, Shitsuke). Prosiding SNISTEK 4, 352–356. (2022)
