Design of Monitoring and Control of SCADA Systems on Curing Machine using PLC and HMI Wonderware InTouch

Authors

  • Syahril Ardi Mechatronics Department, Politeknik Manufaktur Astra, Jakarta, Indonesia
  • Nanda Indah Angger Lestari Engineering Production & Manufacturing, Politeknik Manufaktur Astra

Keywords:

Curing tire, PLC, SCADA, HMI Wonderware InTouch, Microsoft Access

Abstract

In this era, IoT applications in the manufacturing industry, especially in developing industry 4.0 continues to develop widely and rapidly. In this case, research related to the design and application of the Industrial Internet of things in the world of automotive manufacturing industry that produces tires for 2-wheeled vehicles. In the process of making a marketable tire, the process that is passed is the process of mixing, topping, extruding, bead wire, tire assembly, spraying, gimlet, and curing tire. In the last process, namely the curing tire, there is a process of collecting counter data which is carried out by the operator EBS (E-business switch), where the counter data collection is still done manually. After the data is retrieved, the EBS operator will input data into the EBS system. This process is considered inefficient because it is quite a time consuming, and the level of human error is quite high. This paper discusses the design and application of the SCADA System (Supervisory Control and Data Acquisition) on 6 curing machines using HMI Wonderware InTouch application, which functions for monitoring and control systems. In the PLC control system, it utilizes the Mitsubishi QJ71E71-100 Ethernet module as its communication module and uses Microsoft Access as a database. By designing this system, the level of accuracy produced is much higher. While EBS operators can monitor production results via a PC (Personal Computer) both in the interface, as well as data acquisition recorded in Microsoft Access.

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Published

2021-04-22

Issue

Section

FoITIC 2020